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Cosmetics & OTC Stability Testing | 301 Guide

Provides an overview of ICH Climatic Zones, scheduled time points, and the key parameters customers can select to evaluate during a stability study.

Where Are Your Products Being Sold?

The lab must know where your product will be sold to design a stability protocol with the correct parameters, such as temperature and humidity. Choose from the following countries/regions:

  • United States
  • Europe
  • China
  • Canada
  • Japan
  • Middle East

The following Zones represent different climate conditions to ensure products remain stable and effective in the regions where they’re sold.

ZoneDescriptionTemperatureRelative HumidityGeographical Areas
ITemperate zone21°C45% RHSouthern Canada, Europe, Parts of Russia
IIMediterranean/Subtropical Zone25°C60% RHMediterranean region, parts of Australia, Southern U.S.
IIIHot/Dry Zone30°C35% RHNorth Africa, Middle East, Desert areas in the U.S.
IVaHot Humid/Tropical Zone30°C65% RHSoutheast Asia, Central Asia, Africa, Parts of South America
IVbHot/Higher Humidity Zone30°C75% RHRegions near the equator, dense rainforest areas
Map of ICH climate zones for stability testing and shelf-life studies.

Choose the Appropriate Time Points

A time point is a scheduled stage in a stability study when a sample is pulled and tested to assess changes in quality, potency, or appearance over time. The following time points are customary for a stability study:

  • Accelerated: 0, 1, 2, 3, 6 months
  • Long-Term: 0, 1, 2, 3, 6, 9, 12, 18, 24, or 36 months

Test the Correct Number of Batches

It’s important to test samples from the correct number of batches to produce quality data for your study. Whether you have existing data about the batch also must be considered. Follow the guidelines below:

  • Long-Term: Minimum 3 batches (if it’s a new batch and there is no existing data available).
  • Accelerated: 1 batch (existing data is available).

Test Parameters Available

At each pull point, clients may select:

  • Active ingredient potency (assay).
  • Degradation products/impurities.
  • Physical attributes (color, specific gravity, appearance, pH, odor and viscosity).
  • Microbiological quality (USP <61>, <62>, <51> PET).
  • Packaging compatibility (Exterior assessment ex. pump functionality, label integrity, simulated use test).

Uncertain How to Proceed? Seek Recommendations

Designing a stability study for cosmetics or OTC products requires knowledge of current regulations, industry guidelines, and scientific best practices. This can be daunting, which is why Certified Laboratories’ Stability Team provides consulting and recommendations based on our extensive knowledge of ICH, FDA, and other important guidelines and regulations. This helps you rest assured that you will receive the data you need to make the best decisions.

Ready for more? Our Cosmetics, OTC, & Supplements Resource Library contains more resources on cosmetics and OTC drug stability testing:

Questions? Contact our Stability Team!

If you need stability testing services, contact our Stability Team for help.

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